A shape memory alloy based tool clamping device

The traditional collet-chuck mechanism for tool clamping is a significant source of errors in spindles due to stack-up tolerances. This, in turn, adversely affects the tool's error motions particularly in demanding micro-cutting operations performed with ultra-high-speed miniaturized spindles. Hence, novel thought for miniature tool clamping is needed to minimize tool run-out and error motions in order to meet the necessary cutting speeds and accuracy requirements. In this paper a couple of Shape Memory Alloy (SMA) based solutions for the clamping of miniature tools will be explored. For clamp actuation the so-called Two-Way Shape Memory Effect (TWSME) property of NiTi SMAs will be exploited. The basic principles, design requirements, analysis and physical realization of these devices will be discussed. It will be shown through experimental verification tests that clamping forces in excess of tens of Newtons are possible, confirming thus the feasibility of the proposed solutions.

► We introduce a new concept of effective micro-tool clamping. ► The suggested clamping concept is based on SME property of SMA NiTi alloys. ► We propose two alternative clamping designs and their experimental prototypes. ► The suggested clamping mechanisms tested to be effective in micro-tool clamping.