Selective reinforcement of LLDPE components produced by rotational molding with thermoplastic matrix pultruded profiles

This work is aimed to study the use of pultruded profiles for the selective reinforcement of linear low density polyethylene (LLDPE) parts produced by rotational molding. A preliminary screening on different types of pultruded profiles was performed, highlighting the relevance of adhesion to LLDPE in order to prevent debonding of the reinforcing pultruded profiles. As expected, high density polyethylene (HDPE) matrix pultruded tapes are characterized by a very high adhesion to rotomolded LLDPE. Therefore, HDPE matrix pultruded tapes, fastened on the inner surface of the mold, are incorporated into LLDPE during rotomolding. Plate bending tests performed on reinforced rotomolded plates and pressurization tests performed on the box shaped prototypes showed a significant increase of the stiffness with a negligible amount of reinforcement and increase of the weight of the component.