The effect of temperature and strain rate on the impact performance of recyclable all-polypropylene composites

Highly oriented polypropylene (PP) tapes, with high tensile strength and stiffness achieved by molecular orientation during solid state drawing, are consolidated to create fully recyclable, high performance “all-polypropylene” (all-PP) composites. These composites possess a large processing temperature window (>30 °C) and a high volume fraction of highly oriented PP reinforcement phase (>90%). This large processing window is achieved by using co-extruded, highly drawn PP tapes. This paper investigates the relationship between the impact resistance of all-PP composite laminates based on these highly oriented co-extruded PP tapes, and the temperature and velocity of impact. Unlike isotropic PP, the highly oriented nature of all-PP composites means that a significant influence of glass transition temperature is not observed and so all-PP composites retain high impact energy absorption even at low temperatures. Finally, the ballistic impact resistance of all-PP composites is investigated and compared with current commercial anti-ballistic materials.