Investigation into three-layered HMA mixtures

Hot-mix asphalt (HMA) mixtures consist of three phases: aggregate, asphalt binder (mastic) and air voids, of which the first two (aggregate and asphalt binder) provide the structure that withstands various kinds of loading.Due to the nature of high inhomogeneity between aggregate and asphalt binder, significant stress and strain concentration occurs at the interface between the two phases, which causes adverse effect to HMA mixtures and potentially contributes to pavement distresses/failure.This paper presents a novel idea to mitigate the stress and strain concentration by introducing an intermediate layer between aggregate and asphalt binder in HMA mixture. Microstructural analyses of layered system indicated that the three-layered composite HMA mixture would greatly improve the performance of asphalt mixture. The composite mixture showed more than 10% reduction in internal stress and strain and consequently its performance could be potentially improved. To validate the theoretical analyses, a laboratory experiment was conducted to compare the performance of a conventional mixture to that of a conceptual three-layered composite HMA mixture, which was formed by incorporating a stiff natural asphalt (gilsonite) as the intermediate layer. The results of the limited laboratory experiment confirmed the findings from the theoretical analyses.