Mechanical and functional properties of ultrafine grained Al wires reinforced by nano-Al2O3 particles

•Al wires reinforced with Al2O3 nanoparticles were produce via powder metallurgy.•Ball milling led to the fragmentation of the oxide layers that cover Al particles.•Ball milling led to the fragmentation of Al2O3 nanoparticles added ex-situ.•The nanocomposite wires showed improved tensile properties.•The nanocomposite wires exhibited excellent damping behavior at high temperatures.

A powder metallurgy route based on high-energy ball milling, powder consolidation by hot extrusion and cold rolling was used to produce Al composite wires reinforced with Al2O3 nanoparticles. The process was capable of preparing fully dense nanocomposites characterized by well dispersed nanoparticles in a ultra-fine grained matrix. Ball milling led to the fragmentation of the passivation oxide layer that covers the aluminum particles and of the alumina particle clusters added ex-situ in addition to embedding these nano-sized particles in the Al matrix and thus producing optimal precursors for subsequent consolidation. The nanocomposites showed improved mechanical performances in term of hardness and tensile strength. They also exhibited excellent damping behavior at high temperatures.

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