Article ID Journal Published Year Pages File Type
829165 Materials & Design (1980-2015) 2014 5 Pages PDF
Abstract

•Spray forming of Mg alloy was carried out with different delivery tube orifice.•∅2.25 mm delivery tube orifice promoted the formation of ultrafine grains.•A significant refinement of grain size ∼1 μm in ultrafine level was achieved.•The enhancement in mechanical strength of spray-formed Mg alloy was observed.•The fracture surface evidences mixed ductile and brittle fracture.

The ultrafine grain structure was developed in spray-formed AZ31 magnesium alloy by optimizing delivery tube orifice diameter. A significant refinement of grain size ∼1 μm in ultrafine level was achieved by using 2.25 mm delivery tube orifice diameter. The tensile strength value was increased from 145 MPa of as-cast alloy to 250 MPa of spray-formed alloy, registering an enhancement of ∼72%. On the other hand, elongation was increased from 6% to 13% using 2.25 mm orifice, registering more than onefold increase in elongation. Also, hardness enhancement of ∼49% was observed in spray-formed AZ31 alloy compared to as-cast alloy. The fracture surface of spray-formed AZ31 Mg alloy evidences the mixed type of ductile and brittle fracture.

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