Effects of Rayleigh damping, friction and rate-dependency on 3D residual stress simulation of angled shot peening

In this study, we propose a 3D finite element (FE) model to study shot peening involving angled shots. Using the FE model for angled shot peening, we examine relationships with the residual stress introduced by shot peening of the factors such as the Rayleigh damping in the material, dynamic friction, and the rate dependency of the material and systematically integrate them with the FE model. The FE model is set with rigid shot, elastic shot, and plastic shot respectively. Plastic deformation of the shot is also explored with the FE model. The FE model is applied to study angled multi-shots. The FE results are verified with experimental data using X-ray diffraction (XRD). The FE model set with plastic shot are found to best match the XRD results validating accuracy of the 3D FE model properly integrated with the factors and plastically deformable shot ball. The proposed model will serve to simulate actual shot peening cases, which generally involve multi-shots with various incidence angles.

► We propose a 3D FE model to study peening residual stress involving angled shots. ► The FE model set with plastic shot are found to best match the X-ray diffraction data. ► The model provides 3D multi-shot impact FE solution with various incidence angles.