Filter Performance Optimization for Existing Tilting Pan Filters FPO Process

Combining more than 40 years of experience with innovative designs, Metalcraft Services has become the leading manufacture of improved filter components for existing Tilting Pan Filters in the United States. Metalcraft has specialized in improving the reliability of existing tilting pan filters by providing filter components that increase filtration area, improve flow characteristics, increase structural integrity, and reduce maintenance cost. The optimization process involves diligent onsite technological study, mapping and modeling of an existing filter. Benchmarks are established as to the operational and maintenance condition of the filter, and mechanical deficiencies can be addressed. Filter measurements and data are integrated into the modeling software to revel accurate real time conditions, which then can be compared with corrected or improved modeling of all filter components. The extent of improvements and optimization are discussed with the client and further steps are planned in harmony with the customer's goals. Continuation of the optimization process allows for implementing improved cloth spray header system matched with a turnover track that is properly timed in relationship to the sprays and dumping cycle. Applying these technologies will result in improved losses, better cloth cleaning efficiencies, extended run time between cloth changes, and lower maintenance cost. By implementing the Filter Optimization process, with enhanced equipment designs and reliability centered maintenance practice, significant returns on investment will be achieved.