High Power Plasma Sprayed Intermediate Temperature Solid Oxide Fuel Cells with Sm0.5Sr0.5CoO3-δ Cathode

The cells with porous Ni/Fe(∼10 wt%) metal plate as a supporting substrate, double layers of La0.75Sr0.25Cr0.5Mn0.5 O3-δ (LSCM) and nanostructured Ce0.55La0.45O2-δ/Ni (LDC/Ni) as an anode, LDC as an anode interlayer, La0.8Sr0.2Ga0.8Mg0.2O3-δ (LSGM) as an electrolyte, LSGM/Sm0.5Sr0.5CoO3-δ (SSC) as a cathode interlayer and SSC as a cathode current collector, were prepared by atmospheric plasma spraying (APS) coating processes followed by a heating treatment. The current-voltage-power and AC impedance measurement results show that the prepared cell heat-treated at 850 °C for 3 hours in air with a dead load of 1000 g cm-2 has an attracting performance. The measured maximum output power densities of this cell have reached 0.777, 0.742, 0.659, 0.542, 0.393, and 0.250 W cm-2 at 800, 750, 700, 650, 600, and 550 °C respectively. The measured ohmic and polarization resistances are 0.241, 0.254, 0.282, 0.328, 0.42, 0.62 and 0.055, 0.064, 0.083, 0.128, 0.23, 0.471 Ω cm2 at 800, 750, 700, 650, 600, and 550 °C respectively. After correction of the resistance inside the ProboStat system, the predicted actual maximum power densities that a cell can deliver are 1.95, 1.613, 1.186, 0.823, 0.512, and 0.293 W cm-2 at 800, 750, 700, 650, 600, and 550 °C respectively.