Hardening mechanism of an Ag-Pd-Cu-Au dental casting alloy

Age-hardening behaviour and the related microstructural changes were studied to elucidate the hardening mechanism of an Ag-Pd-Cu-Au dental casting alloy by means of hardness test, X-ray diffraction (XRD), scanning electron microscopic (SEM) observations and electron probe microanalysis (EPMA). By considering hardness test and XRD results together, it was revealed that the hardness increased during the early stage of phase transformation of α into α1. In the SEM photographs, two phases of matrix and particle-like structures were observed, and the precipitation of element from the matrix progressed during isothermal aging. By SEM observations and EPMA analysis, it could be supposed that the increase in hardness was caused by the diffusion and aggregation of Cu atoms from the Ag-rich α matrix containing Au and Cu in the early stage of age-hardening process, and that the decrease in hardness was caused by the progress of coarsening of Cu-rich lamellar precipitates in the later stage of the age-hardening process. The changes in the Ag-rich matrix caused both the increase and decrease in hardness, and the CuPd phase containing small amounts of Zn and Sn did not contribute to the hardness changes.