On-site hydrogen production from transportation fuels: An overview and techno-economic assessment

•Evaluated on-site hydrogen production from transportation fuels at existing station.•Steam reforming process shown highest efficiency and lower cost.•Hydrogen production at existing gas station has potential with competing approaches.

Hydrogen production for future transportation applications have received increased interest due to its inherent environmental and efficiency benefits. Currently, hydrogen is produced from natural gas and naphtha for its use in refineries for clean fuel production along with its use in ammonia production. The hydrogen demand will grow in future for hydrogen based fuel cell vehicles. Significant research is underway to produce hydrogen from renewable and fossil fuel sources. However, on-site hydrogen production using existing fuel and gas station infrastructure to support future hydrogen based fuel cell vehicles has advantages over other approaches. In this context, this study is focused on a techno-economic assessment of hydrogen production from transportation fuels using different conversion technologies. In addition, detailed economics with higher capacity and volume of the hydrogen stations are also discussed. Finally, a detailed roadmap is presented to produce on-site hydrogen at commercial scale.

Graphical abstractFigure optionsDownload full-size imageDownload as PowerPoint slide