Experimental quantification and modelling of reaction zones in a cyclic watergas shift reactor

The cyclic watergas shift reactor (CWGSR) is a cyclically operated fixed bed reactor for the production of hydrogen. It is based on the alternating reduction of an iron oxide fixed bed with synthesis gas and its subsequent oxidation with steam. We show experimental data of moving reaction zones in a tubular CWGSR. Based on this data and to help further design of these reactors, we propose a dynamic, one-dimensional model of the reactor. The formulated process model was fitted to experimental data by adjusting only two parameters describing the catalytic activity and the oxygen capacity of the fixed bed. Exemplary simulation results are shown.

► Experimental validation of reaction zones in cyclic watergas shift reactor (CWGSR). ► One-dimensional, transient model of a CWGSR with correct thermodynamic equilibria. ► Model was fitted to experiments with just two parameters.