Sol–gel synthesis and characterization of barium (magnesium) aluminosilicate glass sealants for solid oxide fuel cells

Solid oxide fuel cells (SOFC) correspond to efficient energy conversion systems coupled with low emissions of pollutants. In the aim to fabricate high temperature planar SOFC, glass and glass-ceramic sealants are developed to associate several criteria and properties : high thermal expansion (11.0 to 12.0 ⋅ 10− 6 K− 1), high electrical resistance > 2 kΩ/cm2, good thermochemical compatibility with the other active materials of the fuel cell, and stability under H2 and H2O atmospheres at an operation temperature of 800 °C for a long time. According to these requirements, new BAS (BaO–Al2O3–SiO2) and BMAS (BaO–MgO–Al2O3–SiO2) glass-ceramic sealants have been developed by sol–gel route which is a non-conventional process for such applications. By this soft chemistry process, we anticipate a decrease in the glasses processing temperature due to a better homogeneity between cationic precursors in the mixture and a more important reactivity of materials. Experimental results in terms of thermomechanical properties, thermal expansion coefficient, crystalline phase content, and microstructure were discussed. In particular, the influence of the %BaO on the thermomechanical properties of glass-ceramics was described. Changes in properties of glass-ceramics were closely related to the microstructure. The influence of MgO on glass processing temperatures, on the structure and on the microstructure is evaluated in order to confirm that these glass-ceramics are promising candidates to SOFC applications. So, after performing a systematic investigation to the various systems, the properties of suitable glass were proposed.

► Barium aluminosilicate glass-ceramic SOFC sealants had been synthesized via a sol–gel route. ► This process could allow obtaining homogeneous mixtures inducing a decrease in the glass shaping temperature. ► Increasing %BaO will increase the Coefficient of Thermal Expansion of the glass-ceramic. ► Thermomechanical properties are closely correlated to glass-ceramics microstructure. ► Adding MgO allows lower glass processing temperatures and has a key role on the crystallization of barium silicates.