Waste minimization in irregular stock cutting

•New 2 dimensional cutting algorithm has been introduced.•Non-convex polygons can now be cut out of non-convex stock with minimal waste.•A library and CAD software have been build for commercial use.

This paper addresses a category of two dimensional NP-hard knapsack problem in which a given convex/non-convex planner items (polygons) have to be cut out of a single convex/non-convex master surface (stock). This cutting process is found in many industrial applications such as sheet metal processes, home-textile, garment, wood, leather and paper industries. An approach is proposed to solve this problem, which depends on the concept of the difference between the area of a collection of polygons and the area of their convex hull. The polygon assignment inside the stock is subjected to feasibility tests to avoid overlapping, namely, angle test, bound test, point inclusion and polygon intersection test. An iterative scheme is used to generate different polygon placements while optimizing the objective function. Computer software is developed to solve and optimize the problem under consideration. Few examples are conducted for different combinations of convex, non-convex items and stocks. Well-known benchmark problems from the literature are tested and compared with our approach. The results of our algorithm have an interesting computational time and can compete with the results of previous work in some particular problems. The computational performance of the developed software indicates the efficiency of the algorithm for solving 2-D irregular cutting of non-convex polygons out of non-convex stock.