Mechanoelectrochemical synthesis of porous Ti-based nanocomposite biomaterials

In this work we have synthesized a new class of nanocomposites based on Ti with the addition of hydroxyapatite (HA) and glass 45S5. The nanocomposites were prepared by mechanical alloying of the pure microcrystalline Ti powders with different amount of ceramics. The powder mixture was milled up to 48 h, pressed and sintered, which resulted in nanocomposite structure with the grain size of about 20–36 nm. The ultra low grain size structure improves mechanical properties of the implants in comparison to commonly used microcrystalline Ti-based implants. For example, the hardness of the Ti-HA nanocomposites reaches a value of 1500 HV and is five times greater than the microcrystalline Ti.To improve bonding of the implants with human tissue, the implants were electrochemically etched in 1 M H3PO4 + 2–10% HF electrolyte at 10 V vs. OCP for times up to 60 min. The treatment results in highly porous surface covered with Ti-oxide. The nanocrystalline structure is very useful during etching, due to the easy access of the electrolyte to the large volume of the grain boundaries. The nanocomposites with modified surface show very good corrosion resistance in Ringer’s solution.