A hybrid scheduling decision support model for minimizing job tardiness in a make-to-order based mould manufacturing environment

In the make-to-order (MTO) mode of manufacturing, the specification of each product is unique such that production processes vary from one product to another making the production schedule complex. In order to achieve high level productivity, the production flow is not arranged in sequence; instead, the job schedule of different production jobs is adjusted to fit in with the multiple-job shop environment. A poor scheduling of jobs leads to high production cost, long production time and tardiness in job performance. The existing of tardiness in the production schedule significantly affects the harmony among the multiple jobs on the shops floor. In order to provide a complete solution for solving MTO scheduling problems with job shifting and minimizing job tardiness, a hybrid scheduling decision support model (SDSM) is introduced. The model is combined by a Genetic Algorithm (GA) and an optimisation module. GA is adopted to solve the complex scheduling problem taking into consideration of the wide variety of processes while the optimisation module is suggested for tackling tardiness in doing the jobs in a cost effective way. The simulation results reveal that the model shortens the generation time of production schedules and reduces the production cost in MTO-based production projects.

Research highlights► A hybrid scheduling decision support model (SDSM) is introduced in this paper. ► The model consists of a Genetic Algorithm (GA) module and an optimisation module. ► The Genetic Algorithm (GA) model is adopted to solve the complex scheduling problem taking into consideration of the wide variety of processes. ► The optimisation module is suggested for tackling tardiness in doing the jobs in a cost effective way. ► The simulation results reveal that the model shortens the generation time of production schedules and reduces the production cost in make-to-order (MTO) based production projects.