Horizontal decomposition of triangulated solids for the simulation of dip-coating processes

In dip-coating processes a three-dimensional object, e.g. an entire car body, is dipped into a liquid bath. In order to simulate such processes, the space surrounding the object is decomposed into the so-called flow volumes, for which each intersection with a horizontal plane is connected. At any time the liquid’s surface then has a unique level within such a flow volume, which greatly simplifies the simulation of the liquid. The decomposition into flow volumes corresponds to the Reeb graph of the object’s exterior (considered as 3-manifold with boundary) with respect to the height function. This article presents an algorithm which computes this decomposition for an object represented as oriented triangular boundary mesh. First critical vertices of the surface are identified, which include the upper and lower ends of flow volumes. Using local information about horizontal intersection planes near the critical points, a sweep plane algorithm then constructs the volume decomposition in a second step. It is shown that the method can deal with realistic data.

► Decomposition of volume bounded by an oriented surface mesh. ► Achieve simple fluid behavior inside volume parts, avoiding oversegmentation. ► Design of a sweep plane based algorithm capable for real data. ► Application in fast simulation of dip-paint processes in automotive industry.