An algorithm for dynamic order-picking in warehouse operations

•We introduce an interventionist routing algorithm for optimising dynamic order-picking.•The algorithm re-calculates the optimal route during the picking operation.•The algorithm is tested using simulations based on an industrial case example.•We report benefits over both static and heuristic dynamic picking algorithms.

Warehousing has been traditionally viewed as a non-value-adding activity but in recent years a number of new developments have meant that supply chain logistics have become critical to profitability. This paper focuses specifically on order-picking which is a key factor affecting warehouse performance. Order picking is the operation of retrieving goods from specified storage locations based on customer orders. Today’s warehouses face challenges for greater responsiveness to customer orders that require more flexibility than conventional strategies can offer. Hence, dynamic order-picking strategies that allow for changes of pick-lists during a pick cycle have attracted attention recently. In this paper we introduce an interventionist routing algorithm for optimising the dynamic order-picking routes. The algorithm is tested using a set of simulations based on an industrial case example. The results indicate that under a range of conditions, the proposed interventionist routing algorithm can outperform both static and heuristic dynamic order-picking routing algorithms.