A model and optimization-based heuristic for the operational aircraft maintenance routing problem

This paper investigates the Operational Aircraft Maintenance Routing Problem (OAMRP). Given a set of flights for a specific homogeneous fleet type, this short-term planning problem requires building feasible aircraft routes that cover each flight exactly once and that satisfy maintenance requirements. Basically, these requirements enforce an aircraft to undergo a planned maintenance at a specified station before accumulating a maximum number of flying hours. This stage is significant to airline companies as it directly impacts the fleet availability, safety, and profitability. The contribution of this paper is twofold. First, we elucidate the complexity status of the OAMRP and we propose an exact mixed-integer programming model that includes a polynomial number of variables and constraints. Furthermore, we propose a graph reduction procedure and valid inequalities that aim at improving the model solvability. Second, we propose a very large-scale neighborhood search algorithm along with a procedure for computing tight lower bounds. We present the results of extensive computational experiments that were carried out on real-world flight networks and attest to the efficacy of the proposed exact and heuristic approaches. In particular, we provide evidence that the exact model delivers optimal solutions for instances with up to 354 flights and 8 aircraft, and that the heuristic approach consistently delivers high-quality solutions while requiring short CPU times.