Article ID | Journal | Published Year | Pages | File Type |
---|---|---|---|---|
4990329 | Applied Thermal Engineering | 2018 | 41 Pages |
Abstract
Air-cooled heat exchangers for power plant cooling are receiving much attention lately, as they require little or no water for cooling when compared to water-cooled systems. This paper focuses on the design, fabrication, and experimental characterization of a novel additively manufactured air-water heat exchanger for dry cooling of power plants. The heat exchanger consists of manifold-microchannels on the air side and rectangular channels on the water side in a cross-flow configuration. By using additive manufacturing, the manifold-microchannel heat exchanger can be fabricated as a single component, which eliminates the assembly process. Three prototype heat exchangers were fabricated using direct metal laser sintering (DMLS) out of stainless-steel (SS17-4), titanium alloy (Ti64), and aluminum alloy (AlSi10Mg). Air-side heat transfer coefficients in the range of 100-450â¯W/m2â¯K at pressure drops of 50-2000â¯Pa were recorded for the titanium alloy heat exchanger for air flow rate ranging from 1.89â¯L/s to 18.9â¯L/s. Based on our analysis and compared to conventional heat exchangers, the performance of this manifold-microchannel heat exchanger was superior. Compared to wavy fin and plain plate fin heat exchangers, up to 30% and 40% improvement, respectively, in gravimetric heat transfer density was recorded for the entire range of experimental data. Compared to state-of-the-art dry cooling, nearly 27% improvement in gravimetric heat transfer density was noted at air-side coefficient of performance (COPair) of 172.
Related Topics
Physical Sciences and Engineering
Chemical Engineering
Fluid Flow and Transfer Processes
Authors
Martinus A. Arie, Amir H. Shooshtari, Michael M. Ohadi,