Tribology of steel/steel interaction in oil-in-water emulsion; a rationale for lubricity

Oil droplets are dispersed in water by an anionic surfactant to form an emulsion. The lubricity of this emulsion in steel/steel interaction is explored in a ball on flat nanotribometer. The droplet size and charge are measured using dynamic light scattering, while the substrate charge density is estimated using the pH titration method. These data are combined to calculate the DLVO forces for the droplets generated for a range of surfactant concentration and two oil to water volume ratios. The droplets have a clear bi-modal size distribution. The study shows that the smaller droplets which experience weak repulsion are situated (at the highest DLVO barrier) much closer to the substrate than the bigger droplets, which experience the same DLVO force, are. We suggest that the smaller droplets thus play a more important role in lubricity than what the bigger droplets do. The largest volume of such small droplets occurs in the 0.5 mM–1 mM range of surfactant concentration and 1% oil to water volume ratio, where the coefficient of friction is also observed to be the least.

Graphical abstractSmall droplet of oil in an emulsion aids lubricity. The process of entrainment of droplet is explained by DLVO interaction and a lubrication model is proposed.Figure optionsDownload full-size imageDownload high-quality image (88 K)Download as PowerPoint slide