Numerical simulation of the third body in fretting problems

This study is devoted to the computation of realistic stress and strain fields at a local scale in fretting. Models are proposed to improve surface and volume modelling, by taking into account the heterogeneity of stress fields due to the irregular interface. This gives a new view toward damage mechanisms. The surface heterogeneity which is considered here, results from the third body trapped in the contact zone. This third body is known to drastically influence the contact conditions. The competition between wear and crack initiation is investigated with respect to local stress fields. The first model is used to study the evolutions of particles and the contact stress according to the loading conditions. Then, Dang Van's multiaxial fatigue model is used to predict crack initiation during the fretting test. This criterion may highlight the presence of microcracking everywhere in the contact zone.

► A new view to third body modelling. ► Modelling of material ejection due to fretting wear. ► A new numerical model for the simulation of the fretting maps. ► Prediction of fretting crack initiation by means of a HCF model.