Quantification of alarm chatter based on run length distributions

In the process industry, alarms are configured on the control system to provide indication of abnormal events to the control room operators. In the presence of improper design of alarm generating algorithm or lack of appropriate tuning, alarms are announced more frequently than what is typically sufficient to alert the operator, a condition commonly known as ‘alarm chatter’. Chattering alarms are the most common form of nuisance alarms. The concept of run length is introduced in the alarm management context to study alarm chatter and an index is proposed to quantify the degree of alarm chatter based on run length distributions obtained exclusively from readily available historical alarm data. Chatter index hence plays a crucial role in routine assessment of industrial alarm systems. Prominent features of the proposed chatter index and its variant are demonstrated using industrial data.

•A tutorial introduction to the problem of alarm chatter is provided.•A new index for measuring alarm chatter is proposed.•Prominent features of the proposed chatter index are discussed using industrial case studies.•Improvements in chatter index with efficient redesign are discussed using industrial case studies.