Building envelope with a new aerogel-based insulating rendering: Experimental and numerical study, cost analysis, and thickness optimization

In France, renovation of existing buildings has a high priority. The thickness of insulation layers becomes a major issue of concern especially in cities. In this study, we present a recently developed insulating rendering based on silica aerogels that can be applied to new buildings and to retrofit existing ones. A full scale experimental house is built near Chambery in France, with the rendering applied on its external facades. The results of a numerical model developed in EnergyPlus are compared to the on-site measurements. After validating the numerical model, the thickness of the rendering is optimized based on a cost analysis for different climates for the case of retrofitting an old building. Then, a sensitivity analysis is carried out to determine the thickness dependency on annual heating load, present worth factor, rendering's cost, and heating set-point. Results show that the optimum rendering thickness is in the range of 1.7-4.4 cm and the payback period in the range of 1.4-2.7 years depending on the climate. The optimum thickness increases with the increasing heating set-point and increasing present worth factor; however, it decreases with the increasing rendering cost.