Computational exploration of robotic rock loading

A method for simulation-based development of robotic rock loading systems is described and tested. The idea is to first formulate a generic loading strategy as a function of the shape of the rock pile, the kinematics of the machine and a set of motion design variables that will be used by the autonomous control system. The relation between the loading strategy and resulting performance is then explored systematically using contacting multibody dynamics simulation, multiobjective optimisation and surrogate modelling. With the surrogate model it is possible to find Pareto optimal loading strategies for dig plans that are adapted to the current shape of the pile. The method is tested on a load-haul-dump machine loading from a large muck pile in an underground mine, with the loading performance measured by productivity, machine wear and rock debris spill that cause interruptions.