Modification of the oxygen diffusivity in limiting current oxygen sensors

Effect of sacrificial carbon on microstructure of protective layer and sensing properties of limiting current oxygen sensors were studied. Graphite and carbon nanofiber with different concentrations were examined as sacrificial layer. Therefore, several YSZ-based electrochemical gas sensors were fabricated with dissimilarity in the diffusivity of the layer covering their measuring electrodes.Gas sensors were tested as potentiometric and amperometric devices under O2–N2 mixtures, and synthetic gases similar to the exhaust gas mixtures from combustion engines. Sensors with low diffusivity (low concentration of sacrificial material) exhibit more abrupt and O2-sensitive potentiometric responses. Indeed, less O2-linear amperometric responses and higher response times are their characteristics. Sensors with high diffusion in their layers (high concentration of sacrificial material) show a less abrupt step-drop potentiometric response but a more linear O2 dependence for the amperometric response and, in general, lower response times.Results suggest that the configuration of the diffusive layer shall be controlled in terms of the expected performance of the sensor, as an amperometric or potentiometric device. The controlling parameters are discussed and given in this study.