Highly conductive quasi-coaxial electrospun quaternized polyvinyl alcohol nanofibers and composite as high-performance solid electrolytes

•Highly conductive coaxial Q-PVA nanofibers are prepared by electrospinning method.•Q-PVA composite containing Q-PVA nanofibers suppressed methanol permeability.•Nanofiber core exhibited amorphous region and formed high ionic conductive path.•Q-PVA composite is an effective electrolyte and validated using alkaline fuel cell.

Electrospun quaternized polyvinyl alcohol (Q-PVA) nanofibers are prepared, and a potassium hydroxide (KOH)-doped nanofiber mat demonstrates enhanced ionic conductivity compared with a dense Q-PVA film with KOH doping. The Q-PVA composite containing 5.98% electrospun Q-PVA nanofibers exhibits suppressed methanol permeability. Both the high conductivity and suppressed methanol permeability are attributed to the quasi-coaxial structure of the electrospun nanofibers. The core of the fibers exhibits a more amorphous region that forms highly conductive paths, while the outer shell of the nanofibers contains more polymer crystals that serve as a hard sheath surrounding the soft core. This shell induces mass transfer resistance and creates a tortuous fuel pathway that suppresses methanol permeation. Such a Q-PVA composite is an effective solid electrolyte that makes the use of alkaline fuel cells viable. In a direct methanol alkaline fuel cell operated at 60 °C, a peak power density of 54 mW cm−2 is obtained using the electrospun Q-PVA composite, a 36.4% increase compared with a cell employing a pristine Q-PVA film. These results demonstrate that highly conductive coaxial electrospun nanofibers can be prepared through a single-opening spinneret and provide a possible approach for high-performance electrolyte fabrication.

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