Catalytic combustion of alcohols for microburner applications

The combustion of energy dense liquid fuels in a catalytic micro-combustor, whose temperatures can be used in energy conversion devices, is an attractive alternative to cumbersome batteries. To miniaturize the reactor, an evaporation model was developed to calculate the minimum distance required for complete droplet vaporization. By increasing the ambient temperature from 298 to 350 K, the distance required for complete evaporation of a 6.5 μm droplet decreases from 3.5 to 0.15 cm. A platinum mesh acted as a preliminary measurement and demonstrated 75% conversion of ethanol. We then selected a more active rhodium-coated alumina foam with a larger surface area and attained 100% conversion of ethanol and 95% conversion of 1-butanol under fuel lean conditions. Effluent post-combustion gas analysis showed that varying the equivalence ratio results in three possible modes of operation. A regime of high carbon selectivity for CO2 occurs at low equivalence ratios and corresponds to complete combustion with a typical temperature of 775 K that is ideal for PbTe thermoelectric energy conversion devices. Conversely for equivalence ratios greater than 1, carbon selectivity for CO2 decreases as hydrogen, olefin and paraffin production increases. By tuning the equivalence ratio, we have shown that a single device can combust completely for thermoelectric applications, operate as a fuel reformer to produce hydrogen gas for fuel cells or perform as a bio-refinery for paraffin and olefin synthesis.