AISI 304 Austenitic stainless steels monoliths for catalytic applications

The thermal treatments of austenitic stainless steels monoliths were studied in order to generate a highly homogeneous and rough oxide scale strongly attached to the base alloy, which will subsequently ensure the good adherence of the catalysts. In this work it has been shown that the morphology, integrity and homogeneity of the scale are strongly influenced by the temperature and time of treatment. Washcoating method was used to deposit on the monolith surface a Au/CeO2 catalyst. The drying procedure turned out to be the most critical variable for the adherence and homogeneity of the catalytic ceria layer, while the ceria colloid concentrations in the starting aqueous dispersion seems to have only a threshold effect. The monolithic reactors containing Au/CeO2 layers are active in the oxidation of CO.