Laser marking system for light guide panel using design of experiment and web-based prototyping

A light guide panel (LGP) is an element of the liquid crystal display (LCD) back light unit (BLU), which is used for display devices. In this study, the laser marking process is applied to the fabrication of light guide panels as the new fabrication process. In order to obtain a light guide panel which has high luminance and uniformity, four principal parameters such as power, scanning speed, ratio of line gap, and number of line were selected. A web-based design tool was developed to generate patterns of light guide panel via the network, and the tool may assist the designer to develop various prototype patterns. Topcon-BM7 was used for luminance measurement of each specimen with 100 mm×100 mm area. By Taguchi method, optimized levels of each parameter were found, and luminance of 3523 cd/cm2 and uniformity of 92% were achieved using the laser machined BLU.