Life cycle comparison of petroleum- and bio-based paper binder from distillers grains (DG)

This study presents a comparative cradle-to-gate life cycle assessment (LCA) of distillers grain (DG) gum, a bio-based paper coating binder, and polyvinyl alcohol (PVA). Non-renewable energy use, greenhouse gas (GHG) emissions, and eutrophication potential were assessed for each binder. Economic, mass, and energy allocation were used to allocate the impacts of DG gum production with co-products (ethanol and livestock feed). DG production non-renewable energy use (269 to 183 MJ) surpassed that associated with PVA production (168 MJ). GHG emissions from DG gum production under mass and energy allocations were 28% and 37% lower than PVA production emissions, respectively. Corn cultivation is responsible for 55% to 78% of the eutrophication impacts of DG gum production under energy and economic allocation, respectively. Changes to natural gas consumption and fertilizer runoff had the largest influence on total energy use, GHG emissions, and eutrophication potential of DG gum production.