Extrusion of a model sorghum-barley blend: Starch digestibility and associated properties

Blending cereals can maximise their food values, and understanding material-processing-property relationships guides this. A sorghum-barley (60:40) blend was extruded at different conditions to investigate the effects on extruder responses and extrudate properties. Starch digestion in the extrudates was more than in the non-extrudates, but extrusion feed rate did not significantly (P > 0.05) affect the digestibility. Specific mechanical energy reduced with the feed rate, which suggested suppressed molecular and/or structural transformations in a full extruder. Extrudate properties essentially exhibited a significant (P < 0.05) quadratic relationship with the moisture, with 30 ± 4.3% as the critical moisture, above which, the extrusion was high moisture, rate of starch digestion reduced, indices of water binding and solubility reduced, and extrudates were denser. Extrusion temperature had no significant (P > 0.05) effects on starch digestibility, but with more supplied heat as the temperature increased, water binding properties and transverse expansion increased. The increased frictional heat with the screw speed enhanced the transverse expansion also, and the browning, rate of starch digestion and rapidly digestible starch of the extrudates. There were significant Pearson correlations between the extrudate properties and with the extruder responses, which can assist in selecting conditions for desirable extrudate properties.