Copper Iron Conversion Coating for Solid Oxide Fuel Cell Interconnects

A conversion coating of iron and copper was investigated with the purpose of increasing the performance of Sanergy HT as a potential SOFC interconnect material. Samples were exposed to a simulated cathode atmosphere (air, 3 % H2O) for durations of up to 1000 h at 850 °C. Their performance in terms of corrosion, chromium evaporation and electrical resistance (ASR) was monitored and compared to uncoated and cobalt-coated Sanergy HT samples. The copper iron coating had no negative effects on corrosion protection and decreased chromium evaporation by about 80%. An Area Specific Resistance (ASR) of 10 mΩcm2 was reached after 1000 h of exposure. Scanning Electron Microscopy revealed well adherent oxide layers comprised of an inner chromia layer and an outer spinel oxide layer.