Thermal decomposition of alkane hydrocarbons inside a porous Ni anode for fuel supply of direct carbon fuel cell: Effects of morphology and crystallinity of carbon

This study improved the physical contact between anode and fuel in a direct carbon fuel cell (DCFC) by directly generating carbon in a porous Ni anode through thermal decomposition of three kinds of hydrocarbons (CH4, C2H6, C3H8). From electron microscope observations of the carbon particles generated from each hydrocarbon, carbon spheres (CS), carbon nanotubes (CNT) and carbon nanofibers (CNF) were identified with increasing carbon number. Raman scattering analysis was performed to determine the crystallinity of the carbon samples. As a result, the carbon samples (CS, CNT, and CNF) produced from CH4, C2H6 and C3H8 were found to be less crystalline and more flexible with increasing the carbon number. DCFC performance was measured at 700 °C for the anode fueled with the same mass of the carbon sample. It was found that the 1-dimensional CNT and CNF were more active to produce 148% and 210% times higher power density than the CS. The difference was partly attributed to the finding that the less-crystalline CNT and CNF had much lower charge transfer resistances than the CS. A lifetime test found that the CNT and CNF, which are capable of transporting electrons for much longer periods, maintained the power density much longer, as compared to the CS which can lose their point contacts between the particles shortly at high current density.