Morphologically controlled fuel cell transport layers enabled via electrospun carbon nonwovens

We report on the synthesis and performance of carbon nanofibre substrates for PEM fuel cell transport layer applications. Electrospinning is used for fabrication; by manipulation of spinning properties, morphological control is demonstrated in the product. Our application of the technology and it's manipulability to PEMFC transport layers constitutes a novel approach to the manufacture of such layers. Ex-situ morphology, electrical resistance and water contact angles are reported in additional to in-situ hydrogen/air fuel cell performance. Electrospun transport layers are compared directly to established commercial products in a cathode PTL role. The electrospun transport layers demonstrate approximately 85% of the commercial limiting current density, swifter water transport characteristics, and markedly more stable operating points.