Monitoring the mycobiota of three plants manufacturing Culatello (a typical Italian meat product)

•A correspondence between air- and food-mycobiota was observed in all plants.•Prevalence of Aspergillus or Penicillium species was observed.•Sporendonema casei proved to be widespread in all plants, both in air and on products.•The presence of ochratoxigenic species proved to be sporadic on products.

This study reports the composition of the mycobiota growing on the surface of Culatello (a typical Italian meat product) and occurring in the environments of three processing plants. Samples were collected in both winter and summer. A total of 84 culatelli and 14 samples from the plant environment were examined. A total of 331 (from food samples) and 2030 (from air samples) fungal isolates belonging to six genera and 29 species were identified. The substantial correspondence between air- and product-mycobiota in all the manufacturing plants studied seems to indicate a natural selection of those species that have adapted to the thermal–hygrometric conditions to which meat products were subjected. In particular, all sexual Aspergillus spp. with Eurotium-type ascomata, all Scopulariopsis spp. and Sporendonema casei from culatelli exactly matched with those from air samplings, and a prevalence of xerotolerant and xerophilic species belonging to Aspergillus or Penicillium was observed for both culatelli and environments, depending on the plant considered. Aspergillus candidus (16.0%), Penicillium solitum (19.6%), and Aspergillus cristatus (≡ Eurotium cristatum) (17.2%) were the prevalent species in Plants 1, 2, and 3, respectively. Fungal species producing unsightly spots on the casings (Scopulariopsis spp. and Sporendonema casei) were mainly found in the first steps of the aging, but tended to diminish or to change color throughout the process, so ultimately they did not represent a matter of concern. Fungal species potentially producing ochratoxin A (Penicillium nordicum and Aspergillus westerdijkiae) were the least prevalent species collected from a minor number of culatelli, so their presence could be defined as sporadic and did not represent a risk for consumers' health. This study reports the dominance of desirable species over undesirable molds on culatelli, but also highlights the importance of monitoring those meat products where no bacterial starter can degrade mycotoxins and where neither fungal starters nor a skin can inhibit fungal development. The control of the so-called “house mycobiota” in such products should be periodically assessed both in artisanal and industrial plants, since it proved to be fundamental to focus the potential risks connected to consumption of these meat products.