Physical characteristics of extrudates from corn flour and dehulled carioca bean flour blend

Extruded products were prepared from a corn flour and dehulled carioca bean (Phaseolus vulgaris, L.) flour blend using a single-screw extruder. A central composite rotate design was used to evaluate the effects of extrusion process variables: screw speed (318.9-392.9 rpm), feed moisture (10.9-21.0 g/100 g) and bean flour level (4.8-55.2 g/100 g) on the specific mechanical energy (SME), sectional expansion index (SEI), longitudinal expansion index (LEI), volumetric expansion index (VEI) and density (D) of the extrudates. The instrumental texture was also analyzed. The independent variables had significant effects on the physical properties (SEI, VEI and density) of extrudates, with the exception of SME and LEI. SEI increased with increasing screw speed, but a higher moisture and bean flour content resulted in decreasing SEI and VEI. The increase of moisture and bean flour increased the density of extrudates. According to texture analysis, some treatments with 30 and 45 g/100 g bean flour did not show significant differences when compared to commercial brand snacks. However, when combined with higher moisture content (≥19 g/100 g) and lower screw speed (≤333 rpm), the results of the expanded product were not satisfactory.