Mix design and pollution control potential of pervious concrete with non-compliant waste fly ash

• Non-compliant waste fly ash was utilized in the development of pervious concrete.
• Mix design was optimized with water, fly ash, nanoFe3O4 and water reducer.
• Permeability and compressive strength were the response variables for optimization.
• FC and P removals were tested with the optimized pervious concrete.
• Both solid waste management and water pollution control can be achieved.

Pervious concrete mix was optimized for the maximum compressive strength and the desired permeability at 7 mm/s with varying percentages of water-to-binder (W/B), fly ash-to-binder (FA/B), nano-iron oxide-to-binder (NI/B) and water reducer-to-binder (WR/B). The mass ratio of coarse aggregates in sizes of 4.75–9.5 mm to the binder was fixed at 4:1. Waste FA used in the study was not compliant with a standard specification for use as a mineral admixture in concrete. One optimum pervious concrete (Opt A) targeting high volume FA utilization had a 28-day compressive strength of 22.8 MPa and a permeability of 5.6 mm/s with a mix design at 36% W/B, 35% FA/B, 6% NI/B and 1.2% WR/B. The other (Opt B) targeting a less use of admixtures had a 28-day compressive strength and a permeability of 21.4 MPa and 7.6 mm/s, respectively, at 32% W/B, 10% FA/B, 0.5% NI/B and 0.8% WR/B. During 10 loads at a 2-h contact time each, the Opt A and Opt B achieved the average fecal coliform removals of 72.4% and 77.9% and phosphorus removals of 49.8% and 40.5%, respectively. Therefore, non-compliant waste FA could be utilized for a cleaner production of pervious concrete possessing a greater structural strength and compatible hydrological property and pollution control potential, compared to the ordinary pervious concrete.