CFD modeling and experimental study of combustion and nitric oxide emissions in hydrogen-fueled spark-ignition engine operating in a very wide range of EGR rates

In the current work, the variation of EGR rates is investigated in a hydrogen-fueled, spark-ignition engine. This technique is followed in order to control the engine load and decrease the exhaust nitrogen oxides emissions. The external EGR is varied in the very wide range of 12% up to 47% (by mass), where in each test case the in-cylinder mixture is stoichiometric, diluted with the appropriate EGR rate. The operation of this engine is explored using measured data with the aid of a validated CFD code. Moreover, a new residual gas term existing in the expression of the hydrogen laminar flame speed, which has been derived from a one-dimensional chemical kinetics code, is tested in a real application for appraising its capabilities. The investigation conducted provides insight on the performance and indicated efficiency of the engine, the combustion processes, and the emissions of nitrogen oxides. More precisely, an experimental study has been deployed with the aim to identify the characteristics of such a technique, using very high EGR rates, focusing on the combustion phenomena. At the same time, the CFD results are compared with the corresponding measured ones, in order to evaluate the CFD code under such non-conventional operating conditions and to test a recent expression for the residual gas term included in the hydrogen laminar flame speed expression. It is revealed that the combustion takes place in few degrees of crank angle, especially at high engine loads (low EGR rates), whereas the exhaust nitrogen oxides emissions are significantly decreased in comparison to the use of lean mixtures for controlling the engine load. Additionally, the recent expression of the residual gas term, which has been tested and incorporated in the CFD code, seems to be adequate for the calculation of combustion phenomena in highly diluted, with EGR, hydrogen-fueled spark-ignition engines, as for every EGR rate tested (even for the higher ones) the computational results are compared in good terms with the measured data.

► Experimental investigation in hydrogen spark-ignition engine in very wide EGR range.
► Numerical results from in-house CFD code compared with measured performance and NO.
► Combustion model includes very recent residual gas term in laminar flame speed.
► Numerical results further used to investigate combustion processes in more detail.
► These engines can operate up to 50% EGR for load regulation, with reduced emissions.