Preparation of photocatalytic TiO2 coatings by gel-dipping with polysaccharides

Commercial tiles are being produced in vast quantities. The main properties of tiles are well established but there is an increasing interest in producing ceramics with tailored-properties and advanced functionalities. One way of adding value to commercial tiles is to deposit a photocatalytic coating to obtain ‘smart’ tiles for environmental reasons, e.g. for the (photo) degradation of organic pollutants in air or in a liquid. Here, we show the manufacture of ‘smart’ tiles by formation of TiO2 coatings onto commercial tiles by a colloidal processing route based on the immersion of the substrate into a homogeneous aqueous ceramic suspension and its consolidation by agar thermogelation. The effect of the processing parameters (withdrawal rate, solid loading and gelling agent content) and the grain size on the photocatalytic activity of the final coated tiles is reported and discussed. Final coatings properties depend on the viscosity of the suspension, particle size, withdrawal rate, solid loading and gelling agent content, and hence, this dependence affects the photocatalytic activity of the coatings.