Modelling of an IGCC plant with carbon capture for 2020

Currently several industrial scale IGCC – carbon capture demonstration plants are being planned. Thermodynamic simulations are a useful tool to investigate the optimal plant configuration. In order to demonstrate the potential of the next generation of IGCC with CCS a thermodynamic model was developed using conventional but improved technology. The plant concept was verified and simulated for a generic hard coal and lignite. The simulation showed a net efficiency (LHV) of 38.5% and 41.9% for hard coal and lignite, respectively.The results are consistent with current studies but also indicate that major simulations were too optimistic. The auxiliary demand of an IGCC plant with carbon capture can be expected with 21 to 24% based on gross output. The drop in efficiency compared to the none-capture case is estimated with roughly 11 to 12%-points. During a sensitivity study the impact of process changes on plant efficiency and economics is evaluated. Releasing the captured CO2 without compression is found to be economically favourable at CO2 prices below 15 €/t and electricity prices above 100 €/MWh. Further the impact of carbon capture rate is quantified and an efficiency potential is indicated for lower CO2 quality.