Ankle–knee prosthesis with active ankle and energy transfer: Development of the CYBERLEGs Alpha-Prosthesis

• We designed a new Knee–Ankle Prosthesis with energy transfer from knee to ankle.
• The ankle is a variable stiffness actuator based on the MACCEPA architecture.
• The prosthesis attempts to produce a natural level-ground gait.
• The behavior of the ankle joint and locking mechanisms is investigated.
• The energy transfer mechanism reduces the peak torque at the ankle joint.

This paper presents the development of the CYBERLEGs Alpha-Prototype prosthesis, a new transfemoral prosthesis incorporating a new variable stiffness ankle actuator based on the MACCEPA architecture, a passive knee with two locking mechanisms, and an energy transfer mechanism that harvests negative work from the knee and delivers it to the ankle to assist pushoff. The CYBERLEGs Alpha-Prosthesis is part of the CYBERLEGs FP7-ICT project, which combines a prosthesis system to replace a lost limb in parallel with an exoskeleton to assist the sound leg, and sensory array to control both systems. The prosthesis attempts to produce a natural level ground walking gait that approximates the joint torques and kinematics of a non-amputee while maintaining compliant joints, which has the potential to decrease impulsive losses, and ultimately reduce the end user energy consumption. This first prototype consists of a passive knee and an active ankle which are energetically coupled to reduce the total power consumption of the device. Here we present simulations of the actuation system of the ankle and the passive behavior of the knee module with and without the energy transfer effects, the mechanical design of the prosthesis, and empirical results from testing of the physical device with amputee subjects.