Novel sequential process for enhanced dye synergistic degradation based on nano zero-valent iron and potassium permanganate

• A novel sequential technology based on NZVI and KMnO4 was developed.
• Synergistic degradation of dye was 1.6–1.9 times more effective than sole methods.
• The in situ formed materials played a key role in the removal of dye.
• The adverse effect caused by dissolved Fe to ecosystem was avoided.
• Water chromaticity from excessive KMnO4 of the sole KMnO4 method was reduced.

A novel synergistic technology based on nano zero-valent iron (NZVI) and potassium permanganate (KMnO4) was developed for treatment of dye wastewater. The synergistic technology was significantly superior, where above 99% of methylene blue (MB) was removed, comparatively, removal efficiencies of MB with the sole technology of NZVI and KMnO4 at pH 6.39 being 52.9% and 63.1%, respectively. The advantages of this technology include (1) the in situ formed materials (manganese (hydr)oxides, iron hydroxides and MnFe oxide), resulting in the stable and high removal efficiency of MB and (2) high removal capacity in a wide range of pH value. Compared with simultaneous addition system of NZVI and KMnO4, MB removal was remarkably improved by sequential addition system, especially when KMnO4 addition time was optimized at 20 min. Analyses of crystal structure (XRD), morphological difference (FE-SEM), element valence and chemical groups (XPS) of NZVI before and after reaction had confirmed the formation of in situ materials, which obviously enhanced removal of MB by oxidation and adsorption. More importantly, the roles of in situ formed materials and degradation mechanism were innovatively investigated, and the results suggested that NCH3 bond of MB molecule was attacked by oxidants (KMnO4 and in situ manganese (hydr)oxides) at position C1 and C9, resulting in cleavage of chromophore. This study provides new insights about an applicable technology for treatment of dye wastewater.

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