Numerical simulation and experimental research of the flow force and forced vibration in the nozzle-flapper valve

In the pilot stage of nozzle-flapper servo valve, the flow force on the flapper is the key reason that leads to forced vibration of the armature assembly, which may result in the fatigue of the flexure tube in torque motor. To master the principles and features of the flow force and the source of the forced vibration of the armature assembly, mathematical models of flow force and the forced vibration are deduced in this paper. For validating the model, a three-dimensional model is built and a finite element analysis of the flow force with different inlet pressure and deflections is presented and an innovative and experimental rig for measuring the steady and dynamic frequency of flow force is also designed. The characteristic of the main flow force, minor flow force and total flow force are analyzed contrastively, and the experimental results agree well with the CFD results and mathematical model analysis. To find the source of forced vibration of the armature assembly, a knocking method is proposed to measure the natural frequency of armature assembly. By comparing the spectrum of the pressure and vibration movement through experiments, a conclusion can be drawn that the inlet pressure fluctuation near the natural frequency of armature assembly and the asymmetric structure of pilot stage are the necessary and sufficient conditions to make the armature assembly yield forced vibration. In the end, some suggestions have been made to decrease the intensity of forced vibration of the pilot stage according to the findings.