Development of two heat transfer correlations for a scraped surface heat exchanger in an ice-cream machine

Heat transfer in presence of a high viscosity fluid may be substantially enhanced using heat exchangers supported by a mechanical agitation system that can also “scrape” the exchange surface (Scraped Surface Heat Exchanger, SSHE). In this case, heat transfer efficiency depends strongly on exchanger and agitator geometries, agitation methods as well as fluid characteristics and heat transfer conditions. Correlations used to represent the phenomenon are closely related to the above parameters and hardly employable out of that peculiar context.In this work some results of an experimental research on SSHE performances, used as the evaporator of a refrigeration cycle in a commercial soft ice-cream machine, are presented. The liquid ice-cream mixture goes into this component where it is mixed with a variable amount of air and cooled to obtain soft ice-cream. The mixture has a non-Newtonian fluid behaviour that involves a lot of problems related to its physical representation: some assumptions on ice-cream rheological properties have been accepted. Varying ice-cream mass flow, input/output temperatures of the liquid mixture and the agitator speed, ice-cream production tests were carried out. Two heat transfer coefficient correlations are proposed to describe experimental data: the first one arises from the classical dimensional analysis while the second one is related to the agitator engine power consumption. Finally, the experimental results supply a reliable database to find possible improvements in ice-cream machine efficiency.

► We present two heat transfer correlations for a scraped surface heat exchanger.
► A semi-empirical relationship correlates the heat transfer coefficient to the impeller rotation speed.
► A useful tool for the design of evaporators installed in soft ice-cream machines is provided.
► The experimental results offer a reliable database to find improvements in commercial machine efficiency.