Chatter detection in milling process based on VMD and energy entropy

This paper presents a novel approach to detect the milling chatter based on Variational Mode Decomposition (VMD) and energy entropy. VMD has already been employed in feature extraction from non-stationary signals. The parameters like number of modes (K) and the quadratic penalty (α) need to be selected empirically when raw signal is decomposed by VMD. Aimed at solving the problem how to select K and α, the automatic selection method of VMD's based on kurtosis is proposed in this paper. When chatter occurs in the milling process, energy will be absorbed to chatter frequency bands. To detect the chatter frequency bands automatically, the chatter detection method based on energy entropy is presented. The vibration signal containing chatter frequency is simulated and three groups of experiments which represent three cutting conditions are conducted. To verify the effectiveness of method presented by this paper, chatter feather extraction has been successfully employed on simulation signals and experimental signals. The simulation and experimental results show that the proposed method can effectively detect the chatter.