Multi-phase and Multi-component CFD Analysis of a Load - Sensing Proportional Control Valve

The paper analyzes the flow through a directional control valve for load -sensing application by means of a multi-phase and multi-component CFD approach. Numerical modeling includes both cavitation and aeration; in particular, the Rayleigh-Plesset equation and the inertia controlled growth model for bubble formation are adopted. The effects of gas release and vapor formation as well as turbulence on the main valve metering characteristics are investigated. The results show a remarkable influence of the aeration phenomena on the recirculating zones downstream of the metering area and thus on the cavitation onset region. The flow forces on the valve spool are also analyzed and different calculation approaches are compared.