On the conceptual design of the novel balanced rolling piston expander

This work presents a novel type of positive-displacement expander, named the balanced rolling piston expander. It proposes also a design procedure and assesses the mechanical behavior of a virtual prototype. The expander is conceptually capable of operating at higher fluid temperatures than other positive-displacement expanders, such as scroll- or screw-type machines. Moreover, it employs a radially balanced rotor, differently from common rolling piston technologies and does not require any timing mechanism for filling and emptying the working chambers, differently from Wankel or reciprocating solutions. The investigated virtual prototype is chosen for the study case of a small-scale heat recovery unit currently under investigation. The results indicate that a prototype of about 300 mm in diameter and 100 mm in length is capable of an ideal power of 20 kW. Moreover, vane accelerations can be relatively high but anyhow comparable to those in sliding vane machines, while pressure drops in percent terms are in general lower than 1%. Lastly, load-induced displacements are manageable by a proper radial clearance at room temperature. In brief, the balanced rolling piston expander is a promising option for small-scale power generation units operating with temperatures not achievable by common technologies and, hence, it deserves further investigation.