A new test track for automotive squeak and rattle (S&R) detection

The perceived quality of interior sounds is of increasing importance in the automotive industry since it is important for the customer perception of vehicle quality. Squeak and rattle (S&R) is a group of intermittent interior noise that reduce the sense of quality dramatically. To identify and solve S&R problems the car manufacturers do both simulations and tests in laboratory of complete vehicles as well as subsystems. As a complement, to laboratory testing and for verification, complete vehicle tests at proving grounds are done. In order to systematically test for vehicle S&R noise at proving grounds there is a need for a new type of test track that in a controlled and repetitive ways excite vehicles at different frequencies. This paper describes such a new test track, called the Frequency Sweep Test Track (FSTT). The test track is based on sweep excitation and improves the precision when detecting and solving S&R issues. Different design considerations such as sweep waveform, frequency range and sweep rate are discussed. The track design is evaluated using a quarter-car model including a tandem ellipsoid tyre model. In a case study a FSTT was built and the excitation of a car was measured. The track excited the expected frequency range and the track operated well in detecting a rattle in the dashboard of an executive production car and at which frequency the rattle occurred.