Investigations into stress shell characteristics of surrounding rock in fully mechanized top-coal caving face

A key issue in underground mining is to understand and master the evolving patterns of stress induced by mining, and to control and utilize the action of rock pressure. Numerical and physical modeling tests have been carried out to investigate the distribution patterns of stress in the rock surrounding a fully mechanized top-coal caving (FMTC) face. The results showed that a macro-stress shell composed of high stress exists in the rock surrounding an FMTC face. The stress of the shell is higher than its internal and external stress and the stresses at its skewback producing abutment pressure for the surrounding rock. The stress shell lies in the virgin coal and rock mass in the vicinity of the face and its sagging zone. The stress shell, which bears and transfers the loads of overlying strata, acts as the primary supporting system of forces, and is the corpus of characterizing three-dimensional and macro-rock pressure distribution of mining face. Its external and internal shape changes with the variations in the working face structure as the face advances. Within the low-stress zone inside the stress shell, another structure, i.e. voussoir beam, which only bears parts of the load from the lower-lying strata, will produce periodic pressures on the face instead of great dynamic pressure even if the beam ruptures and loses stability. The results show that the FMTC face is situated within the lower-stress zone, which is protected by the stress shell of the overlying surrounding rock. We give an explanation of lower occurrence of rock pressure on FMTC faces, and reveal the mechanical nature of the top coal of an FMTC face acting as a “cushion”. The strata behaviors of the face and its neighboring gates are under control of the stress shell. Drastic rock pressure in mine may occur when the balance of the stress shell is destruction or the forces system of the stress shell transfers.